Engineering Solutions

Giving solutions

Giving solutions

TVE ESCALE Engineering, subsidiary of TVE ESCALE, has been created to respond and offer all kinds of solutions to the problems of its customers.

The solutions offered are as much for problems that may appear in the productive processes of their clients, as opportunities for improvement. All this thanks to its professionalism and the experience

acquired over more than 30 years giving solutions in this field.

• Upgrades of continuous lines
• Expansion of existing lines
• Modification and adaptations of existing lines
• Transformation of hydraulic jiggers to electric
• Solutions to specific problems

EXAMPLE 1:
MODIFICATION OF AN EXISTING CONTINUOUS RANGE FROM PRE-TREATMENT LINE TO PAD-STEAM

Background: The customer needs a new overdyeing continuous line because of his current production.

TVE ESCALE Proposal: Transform an existing pre-treatment line from another firm to padsteam.

TVE ESCALE Project:
1. Installation of a dye pad.
2.
Incorporation of an entry unit and an exit unit with mechanical seal to the existing steamer.

3. Modification of the existing steamer passage.
4. Installation of a new squeezer pad at the exit of the modified steamer.
5. Movement of the washing boxes from front to after steamer.


Result: The customer achieves a reliable and robust pad-steam with the minimum investment

EXAMPLE 2:
MODIFICATION OF AN EXISTING CONTINUOUS RANGE FROM PRE-TREATMENT LINE TO WASHING

Background: The customer has an inoperative preparation facility for several reasons.

TVE ESCALE Proposal: Transform the existing line of another firm to an operational washing line.

 

 

 

TVE ESCALE Project:
1. Removal of the existing inoperative steamer.
2. Installation of a “ROTOPRESS” washing unit at the entry.
3. Motorization of the rollers from the existing washing boxes.
4. Installation of load cells.
5. Modification of the existing foulards installing scroll rolls and bowed expanding rollers.
6. Substitution of the compensator control systems.
7. Substitution of all the motors.
8. New system of PH regulation with a new automatic acid dosage.
9. Upgrade of the electric installation.
10. New electrical cabinet, new pneumatic cabinet and new control panel boards.


Result: The client manages to have a new and reliable washing range adapted to his needs

EXAMPLE 3:
TRANSFORMATION OF AN HYDRAULIC HT JIGGER TO ELECTRIC

Background: The customer does not get the necessary quality for the dyeing of delicate fabrics very sensitive to stress.

TVE ESCALE Proposal: Transform the existing hydraulic HT Jigger to electric with ECOMATIC technology.

TVE ESCALE Project:
1. Installation of electric servomotors with last generation drives.
2.
Installation of a compensated pendulum regulated by pneumatic cylinder and encoder.

3. Implementation of ECOMATIC control technology.
4. Installation of a new colour touch screen.


Result: The customer get an HT Jigger with the latest control technology for the dyeing of very sensitive fabrics